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The barn doors were built around 2" thick 4' x 8' insulation board cores.
Insulation cores were sandwiched with bead board panels.
The panels were framed in, compressed with 3/4" pine rails and through-bolted with carriage bolts.
Finally, the panels were trimmed-in with beveled stock around the frame perimeters. Surface mounted strap hinges were then installed.
Installing door in the framed 8' x 8' opening.
Completion of doors installation.